manuais QUAD SYM LANDER 250

Quad SYM LANDER 250 Manual de Serviço (223 páginas)

Marca: Quad | Categoria: Veículo Off-road | Tamanho: 5.33 MB |

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Índice

Quad Lander 250

1

SERVICE MANUAL

1

FORWARD

2

Service Department

2

SANYANG INDUSTRY CO., LTD

2

HOW TO USE THIS MANUAL

3

CONTENTS

4

Page Content Index

4

SERIAL NUMBER

5

1. GENERAL INFORMATION

10

3.8±2 psi

24

2. MAINTENANCE INFORMATION

25

Free play: 1~3 mm

26

Warning

26

Valve Clearance

27

Check the drive chain

30

Adjust the chain slack

30

Front cushion

33

Wheel/Tire

34

Nuts, Bolts Tightness

34

Special Tools List

35

3. LUBRICATION SYSTEM

38

Engine Oil

40

Engine Oil Strainer Clean

40

Oil Pump Removal

41

Oil Pump Disassembly

41

Oil Pump Inspection

42

Oil Pump Re-assembly

42

Oil Pump Installation

43

4. FUEL SYSTEM

46

Carburetor Remove / Install

49

Air Cut-Off Valve

50

Throttle Valve

51

Float Chamber

52

Adjustment of Idle Speed

54

Fuel Tank

55

5. ENGINE REMOVAL

58

Removal of Engine

59

Engine Installation

63

6. CYLINDER HEAD/VALVE

64

Cylinder Head Removal

67

Cylinder Head Inspection

70

Rocker Arm

71

Rocker Arm Shaft

71

Valve spring free length

71

Valve stem

71

Valve Stem Replacement

73

Roughness

74

Old valve seat width

74

Valve seat width

74

Cylinder Head Reassembly

76

Cylinder Head Installation

77

Valve Clearance Adjustment

79

7. CYLINDER/PISTON

80

7. CYLINDER/PISTON

81

Cylinder and Piston Removal

82

Remove piston rings

83

Piston Installation

86

Cylinder Installation

86

8. V-BELT DRIVING SYSTEM

88

Drive Belt

92

Drive Face

94

Driven pulley installation

96

Clutch Outer/Driven Pulley

97

Clutch lining

98

Driven pulley spring

98

Driven pulley

98

Clutch weight Replacement

99

Caution

100

To this chapter contents

100

Assembly

101

9. FINAL DRIVING MECHANISM

102

9. TRANSMISSION

103

Disassembly of Transmission

104

Bearing Replacement

109

Gear box side

110

Re-assembly of Final Driving

112

Mechanism

112

Mechanism Diagram

114

Precautions in Operation

115

A.C.G. Set Removal

116

Right Cover Bearing

116

Flywheel Removal

117

Starting Clutch

118

3 socket bolts

119

One way clutch

119

Starting driven gear

119

Flywheel Installation

120

A.C.G. Set Installation

121

11. CRANKCASE / CRANK

124

Disassembly of crankcase

126

Crankshaft Inspection

128

Assembly of crankcase

129

12. COOLING SYSTEM

132

System Test

136

Radiator

137

Disassembly

138

Installation

138

Water Pump

139

Thermostat

143

13. BODY COVER

144

Handle protect cover

147

Front center cover

147

Fuel tank cover

148

Front fender

149

Rear carrier

153

Rear fender

154

Footrest

157

Operational precautions

159

Specifications

159

Torque values

159

Front Wheel

161

Front Wheel Hub

161

Inspection

162

Disk Brake System Inspection

164

Adding Brake Fluid

165

Front Brake Caliper

167

Brake Disk

168

Front Brake Master Cylinder

168

Master Cylinder Inspection

169

Master Cylinder Assembly

169

Master Cylinder Install

170

Operational Precautions

173

Trouble Diagnosis

173

Steering Handle

174

Steering Tie-Rod

177

Knuckle

178

Front Cushion

179

Suspension Arm

180

Rear Wheel

185

Rear Wheel Axle Connecter

185

Rear Wheel Axle

186

Driven sprocket inspection

190

Removal

190

Rear Brake Caliper

194

Rear Brake Master Cylinder

195

Rear Cushion

199

17. ELECTRICAL SYSTEM

200

Battery

203

Ignition coil

208

Spark plug

208

Pulse generator coupler

208

Starting System

209

Removal of Starter motor

210

Light / Bulb

212

Position light bulb

213

Front winker bulb

213

Winker Light

214

Switch / Horn

215

Winker switch

216

Headlight switch

216

Horn switch

216

Hazard switch

216

Front Brake Switch

217

Rear Brake Switch

217

Fuel Unit

218

Thermo unit

220

18. ELECTRICAL DIAGRAM

222

QUAD dispositivos